Last night we split the case to take a look at the transmission. Still not entirely sure what we're looking for, but what the hell.
Seems as though there is a problem with shifting. One of the forks gets stuck part of the way through the shift sequence (Watch the video).
Also, one thing that we cant seem to figure out is if there should be any resistance when shifted into gear or if the gears should just align for a different ratio but still spin rather effortlessly. We found that when shifting, the gears seem to bind and dont want to spin together.
Here are some pictures:
(Click to go to Flickr and see full-res pictures)
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